Book a demo

Software

One platform for the whole plastic plant

Production, quality, inventory, sales, finance and maintenance on one shared database, designed around the challenges plastic manufacturers face and scalable from one plant to many.

11connected modules
15platform features
5plastic industries
1shared database

Modules

Each module works on its own and shares data with every other one, so nothing is entered twice.

Plant modules

Plant module

Production & Purchase

Streamline production processes, optimize resource allocation and manage efficient procurement.

  • Multi-step production planning and scheduling
  • Recipes and formulations, including regrind percentage
  • Machine planning by mould cavities and cycle time
  • Purchase requisitions, orders and supplier lead times

Plan, produce and buy against the same live demand.

Plant module

Quality Control

Ensure product excellence with robust quality management, including traceability, testing and regulatory compliance.

  • Lot-wise and roll-wise test results
  • Quality gates that hold failed material automatically
  • Test documents built from recorded results
  • Holds, defect codes and approvals

Only approved material moves on, and every test document comes from data.

Plant module

Machine Maintenance

Maximize equipment uptime with predictive maintenance, minimize downtime and reduce maintenance costs.

  • Preventive maintenance by machine, and by shot count for moulds
  • Breakdowns and stoppages logged with reasons
  • Spares consumption recorded against each machine
  • Operator and stoppage analysis

More uptime, and a clear record of why machines stop.

Plant module

IoT & Automation

Connect your devices, automate tasks, gain real-time data and optimize your operations for maximum efficiency.

  • Machine and line data captured automatically
  • Output, line speed, shots and temperatures by run
  • Barcode and QR code scanning at stores and dispatch
  • Third-party API integration for devices and portals

Shop-floor data arrives on its own instead of being typed in.

Plant module

Weight Integration

Integrate accurate weight data across your operations for improved production control, inventory management and quality assurance.

  • Weighbridge readings posted to receipts and dispatch
  • Scale integration for rolls, bales, bundles and charges
  • Standard versus actual weight reconciliation
  • Multiple units of measure: kilograms, metres, rolls and pieces

Weight gaps show up per roll or bale, not at month end.

Commercial modules

Commercial module

Inventory

Maintain accurate inventory levels, prevent stockouts and reduce carrying costs with advanced inventory management.

  • Lot-wise and roll-wise stock
  • Search by grade, GSM, width, size and colour
  • Multi-warehouse stock and transfers
  • Regrind stock and reorder points

Accurate stock, fewer stockouts and lower carrying cost.

Commercial module

CRM / Sales

Build strong customer relationships, boost sales and improve customer satisfaction with comprehensive CRM capabilities.

  • Enquiry to quote to order in one flow
  • Distributor and dealer management
  • Multi-currency pricing and quotes
  • WhatsApp and mailbox integration

Faster quotes and orders that match what the plant can make.

Commercial module

Logistics & Dispatch

Optimize supply chain operations, track shipments and ensure timely delivery with efficient logistics management.

  • Transport lineup and loading lists
  • Packing lists, bale and roll labels
  • GST invoicing and e-way bills
  • Test documents printed or emailed with each load

Dispatch paperwork comes from the same record production created.

Business modules

Business module

Finance

Gain control over finances, automate accounting processes and make informed business decisions with financial insights.

  • Payables, receivables and general ledger
  • Budgeting and cost centre accounting
  • Banking integration
  • Production cost analysis

Know your real cost per kilogram, not an estimate.

Business module

Human Resources

Streamline HR operations with automated workflows, improve employee engagement and build a high-performing workforce.

  • HR and payroll
  • Attendance and shift records
  • Operator output by job and machine
  • Employee documents in one place

Labour cost and capacity tied to actual production.

Business module

Business Intelligence

Uncover hidden patterns in your data, make informed decisions and gain a competitive edge with powerful BI tools.

  • Dynamic dashboards for every department
  • Intelligent reports built from live data
  • Variance analysis: yield, standards and efficiency
  • Wastage analysis by type, stage and shift

Decisions made on today’s numbers, without manual reports.

Platform

Platform features

Built into every module.

Source code accessSource code access available, so you are never locked out of your own system.
Banking integrationConnect with your bank for payments and reconciliation.
Multi-languageTeams can work in the languages they use.
Dynamic dashboardsDashboards update as the plant runs.
WhatsApp integrationShare documents and updates over WhatsApp.
Multi-currencyQuote, invoice and account in multiple currencies.
Barcode & QR codeScan labels at receipt, production and dispatch.
Intelligent reportsReports built from live data, not exports.
Audit trail logEvery change logged with who, what and when.
Third-party API integrationConnect machines, portals and other software.
Document managementTest reports, drawings and documents stored against records.
Multi-OS supportWorks across Windows, macOS, Linux and mobile.
GST & e-way billCompliant GST invoicing and e-way bills.
Mailbox integrationSend and receive email from inside the system.
Data importBring in masters and opening data from spreadsheets.

Challenges

Industry challenges it solves

The problems plastic manufacturers raise most often, and how Formezy handles them.

01Roll-wise stock managementEvery roll numbered with GSM, width and weight, from line to dispatch.
02Mould & machine-wise production analysisOutput, rejects and efficiency by mould and machine.
03Stage-wise wastage analysisWaste booked by stage and type, with regrind returned to stock.
04Shift-wise stoppage analysisStoppages recorded with reasons, by shift, operator and machine.
05Multiple units of measureKilograms, metres, rolls, bags and pieces handled side by side.
06Production cost analysisCost per kilogram or per piece from actual consumption and time.
07Variance analysisYield, standards and efficiency compared per process.
08Budgeting & cost centresBudgets and costs tracked by cost centre.

See every module on your own data flow

A walkthrough tailored to your segment, process route and reporting needs.

CallWhatsAppBook a demo
WhatsApp