ERP for plastic manufacturers
Plastic ERP built for the shop floor
Cloud ERP for woven sack & FIBC, non-woven, molding, pipe and geosynthetic plants. Capture data where work happens and follow every resin lot from receipt to dispatch.
Listed on Capterra, GetApp and Software Advice
Recognised by CIO Insider among the 10 most recommended ERP solution providers
Weighbridge to GRN
Live output by machine
Roll-wise stock
Trusted by plastic manufacturers
Case studiesIndustries
One ERP, five plastic industries, seventeen segments
Every industry has its own process route. Formezy is configured around yours, from woven sacks to geomembranes.
ERP on the shop floor
Data captured where the work happens
The fastest ERP entry is the one nobody types. Formezy turns shop-floor events into one live record in four steps.
- 1
Capture
Weighbridges, scales, extruders and molding machines post data directly. Operators log output, setups and stoppages on mobile.
- 2
Connect
Every entry joins one record that follows the resin lot from receipt through tapes, rolls or parts to the finished bale, bundle or carton.
- 3
Control
Quality gates hold failed material, wastage is booked by stage, and regrind goes back to stock.
- 4
Report
Test documents, packing lists and dashboards come from the same data, so nobody compiles reports by hand.
See it mapped step by step for Woven Sack & FIBC, Non-woven & Technical Textile, Plastic Molding, Plastic Pipe, Geosynthetic Material.
Software
Eleven modules, one database
Production, inventory, quality, finance and dispatch work on one record, so every department sees the same numbers.
Plant module
Production & Purchase
Streamline production processes, optimize resource allocation and manage efficient procurement.
- Multi-step production planning and scheduling
- Recipes and formulations, including regrind percentage
- Machine planning by mould cavities and cycle time
- Purchase requisitions, orders and supplier lead times
Plan, produce and buy against the same live demand.
Plant module
Quality Control
Ensure product excellence with robust quality management, including traceability, testing and regulatory compliance.
- Lot-wise and roll-wise test results
- Quality gates that hold failed material automatically
- Test documents built from recorded results
- Holds, defect codes and approvals
Only approved material moves on, and every test document comes from data.
Plant module
Machine Maintenance
Maximize equipment uptime with predictive maintenance, minimize downtime and reduce maintenance costs.
- Preventive maintenance by machine, and by shot count for moulds
- Breakdowns and stoppages logged with reasons
- Spares consumption recorded against each machine
- Operator and stoppage analysis
More uptime, and a clear record of why machines stop.
Plant module
IoT & Automation
Connect your devices, automate tasks, gain real-time data and optimize your operations for maximum efficiency.
- Machine and line data captured automatically
- Output, line speed, shots and temperatures by run
- Barcode and QR code scanning at stores and dispatch
- Third-party API integration for devices and portals
Shop-floor data arrives on its own instead of being typed in.
Plant module
Weight Integration
Integrate accurate weight data across your operations for improved production control, inventory management and quality assurance.
- Weighbridge readings posted to receipts and dispatch
- Scale integration for rolls, bales, bundles and charges
- Standard versus actual weight reconciliation
- Multiple units of measure: kilograms, metres, rolls and pieces
Weight gaps show up per roll or bale, not at month end.
Commercial module
Inventory
Maintain accurate inventory levels, prevent stockouts and reduce carrying costs with advanced inventory management.
- Lot-wise and roll-wise stock
- Search by grade, GSM, width, size and colour
- Multi-warehouse stock and transfers
- Regrind stock and reorder points
Accurate stock, fewer stockouts and lower carrying cost.
Commercial module
CRM / Sales
Build strong customer relationships, boost sales and improve customer satisfaction with comprehensive CRM capabilities.
- Enquiry to quote to order in one flow
- Distributor and dealer management
- Multi-currency pricing and quotes
- WhatsApp and mailbox integration
Faster quotes and orders that match what the plant can make.
Commercial module
Logistics & Dispatch
Optimize supply chain operations, track shipments and ensure timely delivery with efficient logistics management.
- Transport lineup and loading lists
- Packing lists, bale and roll labels
- GST invoicing and e-way bills
- Test documents printed or emailed with each load
Dispatch paperwork comes from the same record production created.
Business module
Finance
Gain control over finances, automate accounting processes and make informed business decisions with financial insights.
- Payables, receivables and general ledger
- Budgeting and cost centre accounting
- Banking integration
- Production cost analysis
Know your real cost per kilogram, not an estimate.
Business module
Human Resources
Streamline HR operations with automated workflows, improve employee engagement and build a high-performing workforce.
- HR and payroll
- Attendance and shift records
- Operator output by job and machine
- Employee documents in one place
Labour cost and capacity tied to actual production.
Business module
Business Intelligence
Uncover hidden patterns in your data, make informed decisions and gain a competitive edge with powerful BI tools.
- Dynamic dashboards for every department
- Intelligent reports built from live data
- Variance analysis: yield, standards and efficiency
- Wastage analysis by type, stage and shift
Decisions made on today’s numbers, without manual reports.
Clients
Proven on the shop floor
Plastic ERP has transformed our workflow and operational efficiency.
Jumbo GroupPlastic production and distribution
Jumbo Group
“With Plastic ERP, managing our plastic production and distribution has never been easier.”
Read the case study Terram GeosyntheticsGeotextilesTerram Geosynthetics Pvt. Ltd.
“Plastic ERP has proven to be an invaluable asset in streamlining our operations.”
Read the case study Multiplast PolymersPharmaceutical packagingMultiplast Polymers Pvt. Ltd.
“Since implementing Plastic ERP, we've seen a dramatic increase in efficiency across the board.”
Read the case study ExechonPharmaceutical packagingExechon
“The adoption of Plastic ERP has been a game-changer for Exechon.”
Read the case studyInsights
From the Formezy blog
TraceabilityWhat is lot-wise traceability in plastic manufacturing?
Lot-wise traceability links every finished roll, bale, pipe bundle or carton back to the resin and masterbatch lots it was made from. Here is how it works on the shop floor.
ImplementationImplementing ERP in a woven sack and FIBC plant: a step-by-step guide
A practical sequence for bringing ERP into a woven sack or FIBC plant, from mapping the process to going live, and the mistakes to avoid along the way.
Data & analyticsData analytics for woven sack producers: the numbers that matter
Six measures that tell a woven sack plant where it gains and loses money, and how to get them from shop-floor data instead of month-end spreadsheets.
Questions
Plastic ERP questions, answered
Still have a question?
Talk to a plastic ERP specialist about your own plant and process route.
What is Formezy?
Formezy is ERP software built for plastic manufacturers. It covers production, purchase, inventory, quality, sales, finance, logistics, maintenance, HR, IoT and business intelligence in one platform, and handles plastic data such as recipes, resin lots, rolls, moulds and regrind natively.
Which plastic industries does Formezy support?
Five: woven sack and FIBC, non-woven and technical textile, plastic molding, plastic pipe, and geosynthetic material. Each has its own process flows in the software.
What is recipe management in plastic ERP?
A recipe or formulation lists the resin, filler, masterbatch, additives and regrind that go into a product. Formezy issues the recipe with each job and books actual weights against it, so material use and cost per batch come from what was really used.
Can Formezy connect to weighbridges and machines?
Yes. The Weight Integration module brings weighbridge and scale readings into receipts, production and dispatch, and the IoT & Automation module connects machines to capture output, shots, line speed and stoppages.
What is lot-wise traceability?
Lot-wise traceability means the resin or masterbatch lot recorded at receipt stays linked through every stage to the finished roll, bale, bundle or carton and its test results. Any product can be traced back to its material lots, and any lot forward to the customers who received it.
Is Formezy cloud-based?
Yes. Formezy is a cloud-based ERP, so plants, offices and remote teams work on the same live data.
Where is Formezy available?
Formezy has offices in India (Ahmedabad headquarters), the UAE (Dubai) and the United States, and supports plastic manufacturers in other countries remotely.
Which plastic industry segments does Formezy cover?
Formezy covers woven sack & FIBC (PP/HDPE woven sacks, FIBC / jumbo bags, leno / mesh bags and BOPP laminated bags); non-woven & technical textile (spunbond, needle-punched, meltblown and technical & coated fabrics); plastic molding (injection molding, blow molding and roto molding); plastic pipe (PVC & uPVC pipes, HDPE pipes and CPVC pipes & fittings); geosynthetic material (woven & non-woven geotextiles, geomembranes and geogrids & geocells).